Heavy-Duty Cuplock Scaffolding Systems | Structural S355 Steel Falsework & Access
Modular Cuplock scaffolding engineered for high-load falsework, industrial maintenance, and commercial building access. Configured with cold-formed ledger blades and drop-forged top cups welded to 48.3 mm OD structural steel tube, providing rigid 4-way node locking without loose fittings. Fully compatible with standard SGB-style Cuplock fleets.
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Product Types and Configurations
|
Frame Type |
Standard Dimensions (Width x Height) |
Main Tube Specifications |
Locking Mechanism |
Primary Applications |
|
Walk-Through (Mason) Frame |
1.219 m (4 ft) x 1.981 m (6 ft 6 in) |
48.3 mm OD x 3.2 mm Wall |
Drop Lock / Fast Lock / C-Lock |
Heavy masonry, bricklaying, wide-clearance interior access |
|
Standard Ladder Frame |
0.914 m (3 ft) x 1.70 m / 1.98 m |
48.3 mm OD x 2.5 mm / 3.2 mm |
Gravity Pin / Spring Retainer |
Narrow wall access, painting, plastering, secondary facade work |
|
H-Frame / Box Frame |
Customized Width x Height |
48.3 mm OD Structural Steel |
Standard Pivot Pin |
Industrial maintenance, shoring towers, modular staging |
|
Cross Braces and Accessories |
Span: 1.83 m / 2.13 m x Drop: 1.22 m |
25 mm OD Tubular Steel |
Stamped Steel End Pivots |
Structural diagonal bracing, square alignment stabilization |
Structural Component Layout
Main Frame Tubing
Vertical legs and horizontal transoms formed from cold-drawn structural steel with clean anti-spatter finish.
Stacking Pins
Solid machined steel coupling pins (32 mm diameter) welded to frame tops for secure multi-tier vertical alignment.
Cross Braces
Tubular steel cross braces equipped with heavy-duty stamped steel pivot ends, ensuring square frame geometry under wind and live loads.
Technical Specifications
|
Specification |
Details |
|
Raw Material Grades |
Q235B / Q355B High-Yield Structural Carbon Steel |
|
Vertical Main Tube Outer Diameter |
48.3 mm (1.9 in) |
|
Wall Thickness Options |
2.5 mm / 2.75 mm / 3.2 mm |
|
Wall Thickness Customization |
Available according to required load rating |
|
Lock Pin Material |
Drop-Forged Steel / High-Strength Cast Iron |
|
Surface Protection |
Hot-Dip Galvanized (HDG) / Powder Coated / Electro-Galvanized |

Yield Strength: Q235B steel ensures a minimum yield strength of 235 MPa, providing controlled elastic deflection under maximum masonry working loads.
Galvanizing Performance: Hot-dip galvanized frames undergo complete immersion in molten zinc (greater than 450 degrees Celsius), achieving a uniform coating thickness exceeding 65 microns (450 grams per square meter) to prevent atmospheric and concrete-mortar corrosion.
Weld Joint Integrity: Frame joint intersections are welded using continuous robotic MIG welding, eliminating micro-cracks and ensuring high shear resistance under eccentric loads.
Safety Compliance, Quality Control and Standards
Quality Assurance Workflow
Raw Steel Inspection: Spectrometer chemical composition checks and tensile strength testing for incoming steel tubes.
CNC Processing: Automated tube laser cutting, hole punching, and notch forming with tolerance control within plus or minus 0.1 mm.
Robotic Frame Assembly: Jig-locked robotic welding stations ensuring precise squareness and consistent throat thickness on all joints.
Surface Finishing: Degreasing, acid pickling, rinsing, fluxing, and hot-dip galvanizing or electrostatic powder coating.
Final Proof Testing: Dimensional squareness checks, drop lock operational tests, and random batch destructive load tests.
International Standards Conformance
OSHA 1926.451: Full structural compliance for scaffolding design, maximum intended load limits, guardrail heights, and platform construction.
ANSI A10.8: Safety requirements for scaffolding used in construction and demolition operations.
ISO 9001:2015: Certified factory quality management controlling raw material traceability through final packaging.
Dimensional Customization
Bespoke frame widths, customized ladder rung spacings, and modified coupling pin positions to match legacy inventory.
Branding and Traceability
Embossed or laser-cut company logos on frame gusset plates.
Stamped batch identification numbers and manufacture date codes on vertical members.
Custom powder coat color matching based on RAL color palettes.
System Interoperability
Engineered with standard North American and European coupling geometries, ensuring compatibility with standard scaffold planks, toe boards, and aluminum staging beams.

Manufacturing Capacity, Packaging and Global Logistics
Capacity Overview
Monthly Production Output: 80,000 to 100,000 Scaffolding Frames
Plant Footprint: 45,000 square meters
Standard Production Lead Time: 25 to 30 Days for Full Container Loads (FCL)
Export Shipping Port: Tianjin Port, China
Packaging and Container Loading Strategy
Steel Pallet Bundling: Frames are stacked in uniform quantities (typically 30 to 50 pcs per bundle) on heavy-duty steel pallets, secured with industrial steel banding and forklift lifting channels.
FCL Container Efficiency: A 40ft High Cube (40HC) container optimizes volumetric space by accommodating approximately 700 to 900 complete frames with corresponding cross braces and accessories.
Moisture Protection: VCI anti-rust film protection and desiccant packs are deployed inside sealed containers to eliminate white rust formation during transoceanic shipping.
CErtificate


Request a Bulk Quote
Contact our engineering and sales team to receive comprehensive product catalogs, CAD drawings, third-party load test reports, and container load calculations for your project or distribution network.
Technical Support: Send your dimensional drawings or load specifications for engineering verification and compatibility matching.
Commercial Proposals: Itemized FOB, CIF, or DDP pricing provided within 24 business hours.
As one of the most professional mason scaffolding manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please rest assured to wholesale bulk durable mason scaffolding made in China here from our factory. Contact us for more details.
Powder Coated Main Frame Scaffolding, mobile scaffold, blue scaffolding
