Ringlock Scaffolding Manufacturer for Heavy-Duty Construction & Industrial Projects

 

Modular Ringlock scaffolding engineered for high-load shoring, complex industrial maintenance, and multi-directional access. Configured with welded octagonal rosette nodes and captive wedge-pin ledger ends on 48.3 mm OD structural steel tubing, delivering rigid 8-way connections without loose threaded hardware. Fully compatible with standard Layher-style modular fleets.

 
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Ringlock Scaffolding System

 

Product Types & Configurations

Vertical Standards (Standards / Verticals with Spigot)
Structural vertical load-bearing members featuring welded steel rosette nodes at fixed 500 mm intervals and integrated spigot pins for multi-tier vertical connection.
Lengths: 0.5m, 1.0m, 1.5m, 2.0m, 2.5m, 3.0m
Tubing: 48.3 mm OD x 3.2 mm / 4.0 mm wall thickness
Feature: 8-hole rosette geometry (4 small holes for ledgers, 4 large holes for diagonal braces at precise 45-degree angles) welded via automated robotic welding.

 

Horizontal Ledgers
Horizontal framing members fitted with forged wedge-end heads that lock directly into the standard's rosette slots, providing lateral frame stability and working platform support.
Lengths (Bay Sizes): 0.73m, 1.09m, 1.40m, 1.57m, 2.07m, 2.57m, 3.07m
Tubing: 48.3 mm OD x 3.0 mm / 3.2 mm wall thickness
Feature: Captive wedge pins drop-forged from alloy steel, secured against loss while enabling rapid hammer-free or light-hammer locking.

 

Diagonal Face & Bay Braces
Tubular structural braces with swiveling wedge heads used to triangulate scaffold bays against wind loads, lateral seismic forces, and concrete pour vibration.
Lengths: Sized to match standard vertical lifts (2.0 m) combined with horizontal bay spans (1.09 m to 3.07 m).
Feature: Swiveling forged wedge heads accommodate angular placement without binding against adjacent rosette nodes.

 

Specifications & Materials

 

Component Parameter

Technical Specification

Standard Compliance

Primary Steel Grade

S355J2H / Q345B (Structural Steel); S235JR / Q235B (Accessories)

EN 10210 / EN 10219

Tube Outer Diameter (OD)

48.3 mm (+/- 0.25 mm)

BS 1387 / EN 39

Wall Thickness

3.2 mm (Standard Duty) / 4.0 mm (Heavy-Duty Industrial / Shoring)

ISO 4200

Rosette Material

Drop-Forged Alloy Steel (Q345 / 16Mn equivalent)

EN 10250 / ASTM A576

Wedge Pin Material

Drop-Forged Carbon Steel (Induction hardened head)

ASTM A576

Surface Protection

Hot-Dip Galvanized (>= 85 µm / 610 g/m2)

ISO 1461 / ASTM A123

Vertical Load Capacity

Up to 60 kN per leg at 1.5 m lift height (Safety Factor 2:1)

EN 12810-2 / AS/NZS 1576

 

Safety, Quality & Standards

 

 

Every Ringlock component undergoes full structural verification and raw material inspection before entering production line cutting and welding cycles.
[Raw Material Testing] ---> [Automated Robotic Welding] ---> [NDT & Rosette Shear Test] ---> [Hot-Dip Galvanizing] ---> [Batch Inspection] 

 

 

Mill Certification & Traceability

Raw steel tubes are delivered with EN 10204 Type 3.1 material certificates confirming yield strength (>= 355 MPa), tensile strength (470 to 630 MPa), and elongation (>= 22%). Heat numbers and factory batch codes are stamped onto major structural components for complete traceability.

 

Welding Rigidity & Nondestructive Testing (NDT)
Process: Automated robotic MIG welding (GMAW) on all rosette-to-tube and ledger-head connections.
Inspection: Visual inspection per AWS D1.1/EN ISO 5817 Level C. Random 5% destructive shear testing on rosettes to verify weld shear resistance against slip under vertical loads.

 

Load Capacity Testing
Node connections undergo destructive shear and bending moment tests per EN 12811-3 and AS/NZS 1576. Verticals are tested in axial compression rigs to establish buckling curves across variable lift heights (1.0 m, 1.5 m, 2.0 m).

 

Structural Compliance
Europe & UK: Fully compliant with BS EN 12810-1/2 and BS EN 12811-1/2/3.
North America: Meets ANSI/SSFI SC100-5/05 and OSHA 1926 Subpart L load and safety parameters.
Australasia: Conforms to AS/NZS 1576.1/3 requirements.

Ringlock Scaffolding System

 

Customization & System Compatibility

 

 

Inter-Fleet Compatibility
Our Ringlock system dimensions adhere strictly to the original Layher Allround geometry standard. Rosette spacing, wedge head angles, and spigot tolerances match standard market profiles, allowing seamless intermixing with existing rental fleets or jobsite inventories without axial mismatch or wedging jams.
[Rosette Node (8-Hole Drop-Forged)]
|
[Ledger Wedge] --+-- [Ledger Wedge] <--- Fixed via captive wedge pin
|

Customization Options
Custom Rosette Spacing: Standard 500 mm vertical rosette pitch, or customized 375 mm / 450 mm spacing intervals for specialized formwork shoring projects.

Wall Thickness Combinations: Custom schedule tubes (3.2 mm, 3.6 mm, 4.0 mm, or 4.5 mm) for high-load industrial and bridge civil engineering applications.

Branding & Identification: Laser-etched customer logos, custom color-coded end bands on ledgers, or stamped identification numbers for fleet management.

Specialized End Fittings: Custom spigot pins, heavy-duty sleeve couplers, or structural flange connections for tie-ins to permanent steel structures.

 

Manufacturing, Bulk Supply & Export

 

 

Manufacturing Setup

Production Line: 8 automated CNC high-speed pipe cutting lines, 16 robotic rosette welding cells, and 2 continuous hot-dip galvanizing lines.

Monthly Output: 4,000 metric tons of modular scaffolding components.

 

Quality Control Checkpoints
Incoming Inspection: Wall thickness ultrasonic measurement, spectral alloy composition analysis, and tensile testing.

In-Process Control: Automated jig alignment checks for rosette squareness and spigot concentricity every 50 pieces.

Post-Galvanizing QA: Thread chaser verification on leveling jacks, zinc coating thickness testing (magnetic gauge), and wedge-pin free-play checks.

 

Packaging & Export Shipping

Standards & Ledgers

Bundled on custom square steel pallets (50 to 100 pieces per bundle) fitted with lifting lugs for rapid jobsite unloading.

Small Fittings & Accessories

Packed in heavy-duty steel wire mesh stillages or export-grade wooden crates.

Container Loading Capacity

Approximately 22 to 26 metric tons per 20ft GP container (subject to destination port weight limits).

 

CErtificate

 

 

productcate-1-1

 

FAQ

 

Q: Are your Ringlock components fully compatible with Layher Allround systems?

A: Yes. Our components are manufactured strictly to standard Layher Allround geometry specifications. Rosette dimensions, wedge head angles, and spigot tolerances match existing equipment, allowing complete intermixing with major rental fleets without binding or slop.

Q: How do you prevent corrosion on the inside of the scaffold tubes?

A: For all hot-dip galvanized products, components are submerged in acid pickling tanks and flux solutions before being dipped in molten zinc (450 degrees C). Vent holes drilled into vertical standards and ledger ends allow molten zinc to coat internal wall surfaces completely, ensuring internal and external rust protection (>= 85 µm thickness).

Q: What mill certificates and test reports do you provide with bulk shipments?

A: Every shipment includes EN 10204 Type 3.1 Material Test Reports (MTR) detailing chemical analysis and mechanical tensile/yield test results for each batch of raw steel. Third-party structural load test reports (SGS or TUV) per EN 12810/12811 can be supplied upon contract confirmation.

Q: What is the allowable leg load for your S355 steel Ringlock verticals?

A: When braced at 1.5 m vertical lift intervals using standard ledgers, an S355 grade vertical standard (48.3 mm OD x 4.0 mm wall) supports a safe working load (SWL) of approximately 50 to 60 kN per leg (using a safety factor of 2:1). Exact safe working loads depend on base jack extension lengths and diagonal bracing patterns.

Q: Can we request custom bay lengths or non-standard rosette spacing?

A: Yes. We manufacture custom bay sizes (e.g., 0.73 m, 1.09 m, 1.57 m, 2.07 m, 2.57 m, 3.07 m) and alternative rosette spacings (375 mm or 450 mm) to match specific formwork, shoring, or industrial plant engineering drawings.

Q: What is your standard lead time and container packing density for a 40ft container?

A: Standard lead time is 25 to 35 days for a 100-ton order. Vertical standards and ledgers are stacked in custom steel stillage pallets designed for 20ft or 40ft high-cube containers. Depending on local road weight restrictions, a 20ft container holds approximately 22 to 26 metric tons.

 

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Request a Technical Quote

Submit your project bill of materials (BOM), required bay sizes, steel grade preferences, and surface finish requirements. Our engineering team provides structural load calculations, component estimates, and FOB/CIF pricing within 24 hours.

Direct Line: +8613622012720
Technical Support and Sales: info@irontrix.com
Factory Address: No.60 Jingwang Road, Daqiuzhuang Town, Jinghai District, Tianjin City, China

As one of the most professional ringlock scaffolding manufacturers and suppliers in China, we offer a wide range of products with superior quality. Please rest assured to wholesale bulk durable ringlock scaffolding made in China here from our factory. Contact us for more details.

Ringlock Standards, vertical standard, layher scaffolding
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